Gearbox Forging Solutions

Gearbox Forging Manufacturer in India

Shivam Forge is a leading gearbox forging manufacturer in India producing precision forged gearbox shafts, gear blanks, housing flanges, bearing sleeves and custom internal gearbox components for automotive transmissions, industrial gearboxes, wind turbine gearboxes and heavy machinery drive systems.

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2000+

Sq. Meter Manufacturing Facility

50+

Skilled Workforce

100%

Quality Inspection

24hr

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Precision Gearbox Component Forgings

Gearbox components transmit power at high speed under continuous load — demanding the superior fatigue resistance, dimensional accuracy and surface hardenability that only forged alloy steel can deliver. Our gearbox forgings are manufactured for automotive, industrial and wind energy drivetrain applications.

Gearbox Parts We Forge

Gearbox Input Shafts

Precision forged input shafts for automotive, industrial and CV gearbox assemblies.

Layshafts & Countershafts

Forged layshafts and countershafts for multi-speed gearbox gear trains.

Output Shaft Forgings

Heavy-duty forged output shafts for torque transmission from gearbox to drivetrain.

Gear Blanks

Near-net forged gear blanks for spur, helical and bevel gearbox gears.

Bearing Sleeve Forgings

Precision forged bearing sleeves and rings for gearbox bearing seat applications.

Custom Gearbox Parts

Any gearbox component forged to OEM drawing and material specification.

Gearbox Forging Materials

20MnCr5 / 16MnCr5

Standard case-hardening steel for automotive and industrial gearbox gear blanks.

42CrMo4 / EN19

Alloy steel for gearbox input, output and intermediate shaft applications.

EN24 Alloy Steel

High-strength alloy for heavy-duty industrial and wind turbine gearbox shafts.

SAE 8620 Steel

Carburizing alloy steel for high-duty automotive gearbox gear applications.

17CrNiMo6 Steel

Premium carburizing alloy for heavy-duty gearbox pinion and shaft components.

Custom Gearbox Grades

Any gearbox material grade per automotive OEM and industrial specification.

Gearbox Forging Quality

Near-Net Gear Blanks

Forged gear blanks minimize hobbing and machining stock for cost efficiency.

Case Hardening Capability

Carburizing, carbonitriding for gearbox gear surface hardness with tough core.

Shaft Straightness

Post-forging straightening ensures gearbox shaft blanks are within bow tolerance.

Dimensional Consistency

Batch-to-batch dimensional consistency ensures interchangeability in gearbox assembly.

OEM Program Support

Development support from forging tooling design through prototype to serial supply.

Spline & Keyway Machining

CNC machining of splines, keyways, serrations and threads on gearbox shafts.

Shivam Forge is a precision gearbox forging manufacturer in India producing forged input shafts, layshafts, output shafts, gear blanks and bearing sleeves for automotive transmissions, industrial gearboxes and wind turbine drive systems. Our gearbox forgings deliver the fatigue life and case hardenability demanded by high-duty gear applications.

Gearbox shafts and gear blanks operate at high speed under continuous torque loading through millions of gear mesh cycles. The superior grain flow and material density of forged gearbox components provides the fatigue resistance and hardenability essential for long-life gearbox performance compared to machined-from-bar alternatives.

We manufacture gearbox forgings in 20MnCr5, 42CrMo4, 17CrNiMo6 and other alloy steel grades suited for case hardening and through hardening. Near-net forged gear blanks minimize hobbing stock and reduce machining cost, while precision CNC machining of shaft features ensures dimensional accuracy for gearbox assembly.

Shivam Forge supports automotive OEMs, industrial gearbox manufacturers and wind turbine drivetrain suppliers with precision gearbox forging solutions. Our engineering capability, heat treatment expertise and machining infrastructure provide a complete gearbox component forging service from prototype through serial production.

Frequently Asked Questions

What gearbox forged components does Shivam Forge produce?

We produce forged gearbox input shafts, layshafts, output shafts, gear blanks, bearing sleeves and custom gearbox components for automotive and industrial gearboxes.

What materials are used for gearbox forgings?

We use 20MnCr5, 42CrMo4, EN24, SAE 8620, 17CrNiMo6 and other alloy steel grades depending on gearbox type, gear ratio and duty cycle.

Can you produce forged gear blanks for gearbox gears?

Yes. We produce near-net forged gear blanks in 20MnCr5, 17CrNiMo6 and other case-hardening steels for spur, helical and bevel gearbox gears.

Do you provide case hardening for gearbox gear blanks?

Yes. We coordinate carburizing and carbonitriding heat treatment for gearbox gear blanks requiring case-hardened tooth surfaces with tough cores.

Can you machine gearbox shafts with splines and keyways?

Yes. We provide CNC machining of splines, keyways, serrations, threads and bearing seat diameters on gearbox shaft forgings.

Do you supply forged gearbox components for wind turbines?

Yes. We manufacture forged gearbox input and output shafts for wind turbine planetary and helical gearbox applications.

Can you produce forged components for commercial vehicle gearboxes?

Yes. We manufacture forged shafts, gear blanks and bearing components for heavy commercial vehicle and bus gearbox assemblies.

Do you supply gearbox forgings for industrial gearboxes?

Yes. We produce forged shaft sets and gear blanks for industrial parallel-shaft, bevel-helical and planetary gearboxes.

What is the minimum order for gearbox forgings?

We accept both prototype and development quantities as well as high-volume production orders for gearbox forgings. Contact us to discuss.

How do I get a gearbox forging quotation?

Share your gearbox component drawing, material grade, heat treatment requirement and quantity for a quotation within 24 hours.

Why Choose Shivam Forge

Trusted forging manufacturer — Rajkot, Gujarat

Shivam Forge delivers precision hot-forged components from our integrated Shapar, Rajkot facility — covering forging, CNC machining, heat treatment, and quality inspection under one roof.

  • Hot forging from quality alloy steel billets
  • In-house CNC/VMC machining to drawing
  • Heat treatment — normalizing, hardening, tempering
  • CMM inspection and full quality certification
  • Custom OEM forging from customer drawings
  • Fast delivery from Shapar, Rajkot, Gujarat
  • Export experience — Europe, Middle East, Americas
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Factory Address

Plot No.3/B, Chaitanya Industrial Area, Shapar (Rajkot) – 360024, Gujarat

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