Near-Net Gear Blanks
Precision forged gear blanks with minimal machining allowance for cost-efficient gear production.
2000+
Sq. Meter Manufacturing Facility
50+
Skilled Workforce
100%
CMM Inspection
24hr
Fast Quote Response
Near-Net Precision Forging Capability
Precision forging minimizes machining allowance, reduces material waste and delivers forged components closer to finished dimensions than conventional forging. Our closed-die precision forging capability enables complex shapes with tighter tolerances for critical high-precision applications.
Precision Forged Components
Precision Automotive Parts
Close-tolerance forged steering, transmission and drivetrain components for vehicle OEMs.
Hydraulic Components
Precision forged hydraulic valve bodies and housing components with tight bore tolerances.
Bearing Housings
Precision forged bearing housings requiring minimum machining and accurate bore geometry.
Aerospace-Grade Industrial Parts
High-dimensional accuracy forgings for precision industrial machinery and instruments.
Custom Precision Forgings
Any complex precision forging from customer drawing with tight tolerance requirements.
Precision Forging Materials
Alloy Steel (42CrMo4, EN19)
Prime alloy steel grades for precision automotive and industrial forgings.
Carbon Steel (C45, EN8)
Carbon steel precision forgings for cost-efficient near-net applications.
Stainless Steel (SS 316)
Precision stainless steel forgings for corrosion-resistant precision components.
EN24 / High-Strength Steel
Premium alloy steel for the most demanding precision structural forgings.
20MnCr5 / Case Steel
Precision gear blank forgings in case-hardening steel grades.
Custom Grades
Precision forging in any material grade per drawing and application specification.
Precision Forging Quality
CMM Dimensional Inspection
Coordinate measuring machine inspection of critical dimensions for precision forgings.
Tight Tolerance Control
Close monitoring of forging parameters ensures dimensional consistency batch-to-batch.
Minimum Draft Angles
Optimized die design achieves minimum draft angles for near-net forging accuracy.
Surface Finish Control
Controlled lubrication and die condition management for consistent surface quality.
First Article Approval
First article inspection report (FAIR) available for precision forging programs.
Statistical Process Control
Process monitoring ensures dimensional stability across production runs.
Near-Net Precision Forging Capability
Shivam Forge is a precision forging manufacturer in India producing near-net shape forged components with tight dimensional tolerances and minimal machining allowance for automotive OEMs, precision industrial machinery and high-accuracy engineering applications. Our precision forging capability reduces total component cost while maintaining superior mechanical properties.
Precision forging — also known as near-net-shape or close-tolerance forging — represents the highest level of forging accuracy. By producing forgings closer to the finished component dimensions, precision forging significantly reduces machining time, tool wear and material waste compared to conventional forging with larger machining allowances.
Our precision forging capability is supported by carefully designed tooling, controlled forging parameters, lubrication management and comprehensive CMM inspection. We monitor critical dimensions throughout production to ensure dimensional consistency and batch-to-batch repeatability for all precision forging programs.
At Shivam Forge, we work with OEM engineering teams to optimize component designs for precision forging, advise on achievable tolerances and develop tooling for new precision forging programs. Our engineering support helps customers achieve the best possible combination of forging accuracy, mechanical performance and manufacturing cost.
Frequently Asked Questions
What is precision forging?
Precision forging (also called near-net or near-net-shape forging) produces forgings with tighter dimensional tolerances and smaller machining allowance than conventional forging, reducing machining cost and material waste.
What precision forged components does Shivam Forge produce?
We produce near-net gear blanks, precision automotive components, hydraulic components, bearing housings and custom precision forgings with tight dimensional tolerances.
What tolerances can you achieve in precision forging?
Achievable tolerances depend on material grade, component geometry and size. Contact our engineering team with your specific drawing for a tolerance feasibility review.
How does precision forging reduce manufacturing cost?
Precision forging reduces machining allowance, minimizes material waste, decreases machining time and tool wear, resulting in lower total manufacturing cost per component.
Can you produce precision gear blanks?
Yes. We produce near-net forged gear blanks with minimal machining allowance in 20MnCr5, 42CrMo4 and other gear steel grades.
Do you provide CMM inspection for precision forgings?
Yes. We use CMM (Coordinate Measuring Machine) inspection to verify critical dimensions on precision forged components before delivery.
Do you provide First Article Inspection Reports (FAIR) for precision forgings?
Yes. We provide FAIR documentation for precision forging development programs and new component approval processes.
Can precision forgings replace machined-from-solid components?
In many cases, yes. Precision forgings can replace machined-from-bar or machined-from-solid components at lower cost and with superior mechanical properties.
What is the minimum draft angle you can achieve?
Minimum draft angles depend on material, component size and geometry. Our die design team optimizes draft angles for minimum material loss on each precision forging.
How do I request a precision forging quotation?
Share your drawing with tolerance specifications, material grade, quantity and any inspection requirements for a quotation within 24 hours.
Why Choose Shivam Forge
Trusted forging manufacturer — Rajkot, Gujarat
Shivam Forge delivers precision hot-forged components from our integrated Shapar, Rajkot facility — covering forging, CNC machining, heat treatment, and quality inspection under one roof.
- Hot forging from quality alloy steel billets (42CrMo4, C45, EN8, SS316L)
- In-house CNC/VMC machining to drawing — ±0.05mm tolerances
- Heat treatment — normalizing, hardening, tempering, annealing
- CMM inspection and full EN 10204 3.1 material certification
- Custom OEM forging from customer drawings — PPAP/ISIR available
- Fast export from Mundra Port — CIF worldwide, FOB India
- Export expertise — Europe, Middle East, Americas, Asia-Pacific